Jingles the Haunt Clown Costume

2024

A clown suit comission for my friend who works seasonally as a scare actor for haunted attractions. I based the design off of their sketches and took their measurements. After I sent it over, they weathered the costume themselves.

Process

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Colored sketch

Updated sketch with pattern

Right away, there's a couple notes on the sketch that makes this a super easy build. First of all, it's meant to be baggy, and the belt will help everything stay in place. The belt also hides the seam between the torso and legs, so I don't have to worry about making that seam super clean. The lack of arms (those will be a seperate layer) means I don't have to worry about their field of movement. And the collar will hide some strangeness with the shape of the top.

While I have had plenty of practice on dolls, this was my first time patterning full-size clothes from scratch. Using their measurements and the basics that I had learned from experience, I was able to plan out the shapes needed. Luckily, the outfit was intended to be loose and baggy.

Initial sketches

I cut my pieces from secondhand fabric I got from ReClaim It. The lighter tan fabric was very thin, so in addition to the main layer of the pants I also added in a pair of shorts to serve as a lining for the upper legs and waist.

Cutting fabric pieces

Painting diamonds on the two grey pieces. They were left intentionally rough.

Button options.

We originally played around with a mixed set of buttons, but landed on matching black ones. The buttons won't be holding the costume together, that will be done with snaps and velcro.

To make things simpler, I split the jumpsuit into two parts. The torso is a simple vest, lined (this is my trick for not having to hem complex curves - just line it).

Bodice base

Next were the pants and their lining. These were attached to the bodice at the waist, as this is a stage costume there's no need to hide the raw edges super cleanly.

Shorts lining alone

Pants with the lining sewn in

Next, a simple collar. I took their shoulder circumfrence and multiplied it by 1.5 to get the outer edge. It's simply a long rectangle sewn into a loop, with elastic inside to gather it. If I had had more fabric, I think it could have been a little more gathered. 2 or 3 times the length instead. I topstitched two rows in black thread for texture.

Base collar

Next were the ruffles at the bottom of each pant leg, these are also 1.5 times the width of the leg. I used a wide gathering stitch on each before pinning and sewing them in place.

Pinned ruffles

Finished ruffles

The one specially purchased material for this costume; the silly pom-pom trim. It ended up matching the color of the fabric perfectly. We already had plans to add it along the sides of the hat, around the collar, and around the base of the leg ruffles. There was a little extra, so I decided to replace the torso ruffles in the sketch with the trim instead.

Trim on the costume

With the hat and collar

Tip for small pieces like hats and such, a little bit of ribbon or elastic is always useful to hang it on the same hanger for storage!

Some last-minutebells, and it's done! Ready to be shipped off for weathering.

Weathering

Of course, it being for a haunt character, it's gotta be all dirty and grimy. A shame of course do see all my hard work ripped up, but it really adds to the character. The layers of detail and texture put into the initial costume still shine through and are built upon by the extra dirt, it came together really nicely.